yblaser said:
Thanks Mike. No I'm not having it inspected, so I don't have to do things by the book. I did install a 60A breaker so I want to make sure the wire can handle 60A. I guess I could switch the breaker out to 50A to make myself feel better. For my own edification I want to understand why people are recommending #4 when all the tables say #6 should be fine. Is this a another 125% rule where you want the breaker 125% of the expected current and the the wiring to handle 125% of the breaker current? BTW it is a 25 ft run to the sub panel so there should be no issues with voltage drop.
Yes, it's something like the 125% rule. The tables cited here don't necessarily apply to a
continuous load like charging an EV. One thing to note about that table is it says #14 wire is good for 20 amps, but I know for a fact you need #12 wire for a 20 amp circuit. Even if you're not having it inspected, I'd want to make sure everything's up to code just in case something (fire) happens. And after seeing what happened with Tony's Blink/Rav4 combo it's not like a fire is an impossibility; even if something else was actually at fault I wouldn't want to give your insurance company any reason to deny your claim.
I'm not sure what the code is for the wire size for a 60 amp circuit, but I'm pretty sure you shouldn't use #8 wire for anything more than a 40 amp circuit (so 32 amps continuous), even if it "feels fine". Talk to an electrician to be sure - try the aforementioned ebay seller (William Korthof); he's a licensed electrician with a ton of experience with EVs/EVSEs.